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Sensors in water and wastewater

Level and pressure over long distances, on simple two-wire loops. Most questions come down to water column, cable resistance and protection against immersion.

Measurement map

Measured quantityTypical sensorSignalCalculator here
Well, reservoir and wet-well levelSubmersible hydrostatic level transmitter4–20 mALevel to pressure calculator
Scaling the level signalLevel transmitter into a PLC or RTU4–20 mA4–20 mA converter
Network and pump pressurePressure transmitter4–20 mA; bar, mH₂O, psiPressure unit converter
Loops to remote sitesTwo-wire transmitter on long cable4–20 mA4–20 mA loop power calculator
Protection against immersionEnclosure rating of sensors and junction boxesIP codeIP rating decoder
Blowers, pumps and mixersAccelerometers, vibration transmitters4–20 mA in mm/sVibration converter
Digester and process temperaturePT100Resistance or 4–20 mAPT100 / PT1000 calculator
Digester gas and sewer atmospheresEx-certified equipmentATEX / IECEx markingEx marking decoder
FlowElectromagnetic and ultrasonic flowmeters4–20 mA and pulsePulse output calculator
Battery-powered loggers at remote sitesLevel and pressure loggers with radioCellular or LPWAN radioBattery life calculator
Water qualitypH, dissolved oxygen, turbidity, chlorine analysers4–20 mA or digitalnone on this site

Level as a pressure

Wells, reservoirs and pumping-station wet wells are most often measured with a submersible transmitter that senses the pressure of the water above it. Ten metres of water at 20 °C is 0.979 bar, so a 0 to 1 bar transmitter covers a little over ten metres, and a 0 to 10 m level range is not exactly 0 to 1 bar. The level to pressure calculator gives the range to calibrate, and the reading at any level.

Two details decide whether the reading is right. The transmitter measures from its own diaphragm, so the height at which it hangs above the bottom is an offset. And it must be vented to atmosphere through its cable, or it will follow the weather: a change of 10 mbar in barometric pressure is 10 cm of water.

Sludge and brine are denser than water, and the level read by pressure scales with density. A transmitter calibrated for water reads high in a denser liquid by the same percentage.

Units of pressure

Network pressure is given in bar, in metres of water column or in psi depending on the country and the age of the drawing: 1 bar is 10.197 m of water column. The pressure converter shows all units together. Its water-column units are the conventional ones, defined with a density of exactly 1000 kg/m³, which differ from real water at 20 °C by about 0.2 %.

Long loops to remote sites

Boreholes and outstations put hundreds of metres of cable between the transmitter and the controller. The cable resistance takes voltage away from the transmitter at exactly the moment it needs the most, at the upscale alarm current. With a 24 V supply, a 250 Ω input and 800 m of 0.75 mm² cable, the cable adds 36.7 Ω and a transmitter needing 12 V keeps a margin of 5.7 V. The loop power calculator checks any combination and gives the longest cable that still works.

At the controller, the current is scaled back to level: on a 0 to 10 m range, 14.4 mA is 6.5 m. The 4–20 mA converter does this and marks currents below 3.6 mA or above 21 mA as a failure signal, which separates a broken cable from an empty well.

Immersion and gas

Sensors and junction boxes in chambers that flood need a rating for continuous immersion, IP68, with the depth and duration stated by the manufacturer; IP67 covers only temporary immersion. Neither includes protection against water jets unless it is marked as well. The IP rating decoder explains what each code does and does not cover.

Digesters and sewers can contain methane and hydrogen sulphide, and equipment installed there needs the appropriate Ex certification. The Ex marking decoder reads a marking and compares it with a zone; the area classification itself is a matter for the plant’s own documentation.

Machines

Aeration blowers, pumps and mixers are monitored by vibration velocity. A reading of 2.8 mm/s RMS sits on the boundary between zones B and C of ISO 10816-3 for a medium-sized machine on a rigid foundation. The vibration converter shows the zone and converts between velocity and the acceleration an accelerometer reports.

Outside the scope of this site

Flow measurement with electromagnetic and ultrasonic meters, open-channel flow, and water-quality analysis such as pH, dissolved oxygen, turbidity and chlorine are not covered here.

Updated October 11, 2026

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