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Sensors in HVAC and building automation

Three temperature elements that look alike on a drawing and are not interchangeable, small pressures in pascals, and humidity that only makes sense as a dew point.

Measurement map

Measured quantityTypical sensorSignalCalculator here
Room, duct and pipe temperature, thermistorNTC 10 kΩResistanceNTC thermistor calculator
Room, duct and pipe temperature, nickelNi1000 (DIN 43760)ResistancePT100 / PT1000 calculator
Room, duct and pipe temperature, platinumPT1000ResistancePT100 / PT1000 calculator
Two-wire sensor on long cablePT1000 or Ni1000, two-wireResistanceRTD lead-wire error calculator
Duct static and filter differential pressureLow-range differential-pressure transmitter0–10 V or 4–20 mA; Pa or inH₂OPressure unit converter
Humidity and condensation on chilled surfacesHumidity and temperature transmitter0–10 V or 4–20 mADew point and humidity calculator
Resolution of a 0–10 V inputController analogue inputCodesADC resolution calculator
Chilled and heating water pressurePressure transmitter4–20 mA or 0–10 V4–20 mA converter
Fans, pumps and chillersVibration transmitters4–20 mA in mm/sVibration converter
Three-wire 0–10 V sensors on a 24 V supplyRoom and duct transmitters with voltage output0–10 V sharing the 0 V conductorSensor supply voltage drop calculator
Values read from Modbus field devicesMeters, VAV controllers, gatewaysModbus RTU registersModbus register decoder
Air quality: CO₂ and VOCInfrared and metal-oxide sensors0–10 V or digitalnone on this site
Air flowAveraging pitot grids, thermal anemometers0–10 V or 4–20 mAnone on this site

Three elements that are not interchangeable

A room or duct temperature sensor in a building is a passive resistor, and the controller has to be told which kind. Three kinds dominate, and at 20 °C they read:

Element Resistance at 20 °C Change per degree near 20 °C
NTC 10 kΩ, β = 3950 K about 12 535 Ω falls by about 4.6 %
Ni1000 (DIN 43760) 1112.36 Ω rises by about 5.8 Ω
PT1000 (IEC 60751) about 1077.9 Ω rises by about 3.9 Ω

A PT1000 connected to an input configured for Ni1000 reads about six degrees low at 20 °C, and the error changes with temperature. The PT100 / PT1000 calculator covers both platinum and DIN nickel elements, with full tables for Ni1000 and PT1000, and the NTC calculator covers thermistors.

Two cautions about names. “Ni1000” is also used for a nickel element with a different curve (5000 ppm/K), common in some controller families; it is 1000 Ω at 0 °C as well but does not follow the DIN 43760 values, and it is not covered here. And “10 kΩ NTC” describes only the resistance at 25 °C: parts with β = 3380 K and β = 3950 K differ by about 5400 Ω at 0 °C, 28.2 kΩ against 33.6 kΩ. Take the curve from the sensor’s datasheet, not from the nominal value.

Two wires and long cables

Building sensors are wired with two conductors, so the cable resistance is added to the reading. The higher the element resistance, the less it matters: 50 m of 0.5 mm² cable adds 3.4 Ω, which is about 0.9 °C on a PT1000, about 0.6 °C on a Ni1000 and nothing visible on a 10 kΩ thermistor. On a PT100 the same cable would add about 9 °C, which is why PT100 is rare in buildings. The RTD lead-wire error calculator gives the figure for platinum elements.

Small pressures

Duct static pressure, filter loading and room pressurisation are measured in pascals or in inches of water column: 250 Pa is 1.0037 inH₂O. The pressure converter handles these along with the bar and psi of the water side.

Humidity as dew point

Condensation on a chilled ceiling, a cold pipe or a window depends on the dew point of the room air, not on its relative humidity. Air at 26 °C and 60 % relative humidity has a dew point of 17.6 °C: a chilled surface must stay above that. The dew point calculator converts between the two and gives the water content of the air.

0–10 V signals and input resolution

Active sensors in buildings mostly use 0–10 V rather than 4–20 mA. A 0–10 V signal has no live zero, so a broken wire reads as the bottom of the range and cannot be told from a real value; where that matters, 2–10 V or 4–20 mA is used. Resolution depends on the controller’s converter: a 10-bit input over 0–10 V resolves a 0 to 50 °C transmitter in steps of about 0.05 °C. The ADC resolution calculator works this out for any input.

Machines

Fans, pumps and chillers are judged by vibration velocity in mm/s. The vibration converter converts the reading of an accelerometer and shows the ISO 10816-3 zone for machines above 15 kW; smaller fans and pumps fall outside that standard.

Outside the scope of this site

Air-quality sensors for CO₂ and volatile compounds, air-flow measurement and energy metering are not covered here.

Updated October 11, 2026

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